Aerospace Casting, Defence Casting, Medical Casting

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Web :- http://aerospacecasting.com/ The ancient industrial fabrication process of lost-wax casting where beeswax was primarily used, slowly and gradually evolved into investment casting. Investing casting in its most primitive form has been used since millenniums for casting or forming patterns. Presently, superior grades of waxes, specialized alloys like brass, bronze, and carbon steel, and refractory materials are used in aerospace casting and medical investment casting. The benefits of investment casting lie in that the procedure allows for the production of components that are precisely shaped, extremely versatile, have high tolerance threshold, and continue to remain serviceable for years. Aluminum casting process used by different manufacturing and fabrication units enable the producing of casted forms or parts with enhanced physical attributes ensuring impeccable end-product performance. Aerospace casting India method or mechanism has to go through a chain of stringent quality control checks throughout the fabrication process. This is to make sure that the casted patterns conform exactly to the original layout or design of the components before the same are shipped. The process of investment casting also finds widespread applications in the pharmaceutical/healthcare industry. Medical casting procedure is harnessed extensively for manufacturing components of a variety of diagnostic equipment. This process entails x-ray examination, ‘chemical and physical testing’, and ‘fluorescent penetrant investigation’. Aerospace investment casting is chiefly exploited for the fabrication of turbine blades having sophisticated shapes and cooling structures. Investment casting also finds applications in the firearm and defense industries for the production of firearm triggers, hammers, and receivers, and numerous other parts with a high degree of precision. Dentists, especially orthodontists who were devoted to making perfect dental inlays and crowns popularized investment casting as a fabrication procedure to be heavily used in aerospace, medical, military and automotive industries, although unwittingly.
Transcript
  • 1. Join India’s First Indigenous Investment Casting foundry exclusively for Aerospace, Defence & Medical application
  • 2. A World Class Investment Casting Foundry Aerospace Defense Medical
  • 3. AS9100 Certified Investment Casting Foundry
  • 4. History  1995 We established M/s Inova Cast with well-equipped modern manufacturing facilities for manufacturing Investment Castings.  2000 Certified by ISO 9001, P.E.D. & AD 2000 - Merkblatt W 0 from TUV Nord.  2005 We started 2nd manufacturing unit M/s Inovative Technocast to fulfill growing needs from our customers.  2010 We developed In-House CNC Machine Shop to supply ready to use quality components to our customers.  2015 We started our Third foundry Turbo Cast (India) Pvt. Ltd, certified for AS 9100C, exclusively for Aerospace, Defense and Medical applications.
  • 5. Production Capacity and Range Description Capacity / Range 10,000 Meter2 7,000 Meter2 45 Grams to 45 Kg. for Steel 600 mm X 300 mm X 200 mm 2.00 mm 60 MT / Month 40 MT / Month As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min) Valves, Pumps, Automobile, General Engg. 150 Nos. ISO 9001, P.E.D., AD 2000-Merkblatt W 0 10,000 Meter2 7,000 Meter2 600 mm X 300 mm X 200 mm  Export Market (50% Export) (50% Domestic) Germany, France, U.K., Spain, Japan, USA, Mexico, Argentina, Australia  Quality Approval  Built up Area  Area of Land  Weight Range  Max. Overall Size  Min. Wall Thickness  Installed Capacity  Present Production  Surface Roughness  Industries Catered  Total Employee Inova Cast Pvt. Ltd.
  • 6. Production Capacity and Range Description Capacity / Range 10,000 Meter2 7,000 Meter2 45 Grams to 45 Kg. for Steel 600 mm X 300 mm X 200 mm 2.00 mm 60 MT / Month 40 MT / Month As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min) Valves, Pumps, Automobile, General Engg. 150 Nos. ISO 9001, P.E.D., AD 2000-Merkblatt W 0 10,000 Meter2 7,000 Meter2 600 mm X 300 mm X 200 mm  Export Market (50% Export) (50% Domestic) Germany, France, U.K., Spain, Japan, USA, Mexico, Argentina, Australia  Quality Approval  Built up Area  Area of Land  Weight Range  Max. Overall Size  Min. Wall Thickness  Installed Capacity  Present Production  Surface Roughness  Industries Catered  Total Employee Inovative Technocast Pvt. Ltd.
  • 7. Production Capacity and Range Description Capacity / Range  Area of Land  Built up Area  Weight Range  Max. Overall Size  Min. Wall Thickness  Installed Capacity  Present Production  Surface Roughness (Steel)  Surface Roughness (Aluminum)  Total Employee 16,000 Meter2 8,000 Meter2 45 Grams to 45 Kg. for Steel 15 Grams to 15 Kg. for Aluminum 600 mm X 300 mm X 200 mm 2.00 mm for Steel 1.50 mm for Aluminum 50 MT / Month 10 MT / Month As Cast Ra 3.2 to 6.3 µm Machined Ra 0.4 µm (Min) As Cast Ra 2.4 to 3.2 µm Machined Ra 0.6 µm (Min) 50 Nos.
  • 8. Our Vision & Mission “To adopt a solution driven approach to achieve Customer Delight and create marked presence internationally.” “To be a global solution provider in Investment castings for a niche market of Aerospace, Defense and Medical applications offering high degree of dedication and cost effective solutions.”
  • 9. Our Road Map……
  • 10. Values Cast Precision: to Produce high quality products for customers Cast Reputation: to keep a good reputation Cast Progress : to make progress everyday
  • 11. • Aerospace • Medical • Defence • Electronics • Aluminum Alloy Industries Catered
  • 12. Aerospace Material : 17-4 PH Weight : 1.400 Kg Thickness : 2.50 mm minimum Application : Aerospace Part Material : MSRR 6527 Weight : 0.100 Kg Thickness : 2.00 mm minimum Application : Rolls Royce Engine Part Material : A356 T6 Weight : 0.500 Kg Thickness : 3.00 mm Minimum Application : Boeing Engine Part
  • 13. Defence Material : A356 T6 Weight : 0.100 Kg Thickness : 1.50 mm minimum Application : Defence Part Material : A356 T6 Weight : 5 Kg Thickness : 2.50 mm Minimum Application : TIFCS (Army Tank) Material : A356 T6 Weight : 0.290 Kg Thickness : 1.5mm minimum Application : Electro Optical Part
  • 14. Medical Material : A356 T6 Weight : 8 Kg Thickness : 1.50 mm minimum Application : Medical Part Material : AISI 316L Weight : 0.850 Kg Thickness : 1.5 mm minimum Application : Medical Part Material : Al. Alloy A360 Weight : 1.700 Kg Thickness : 2.00 mm Minimum Application : Medical Part
  • 15. Electronics Material : A356 T6 Weight : 0.075 Kg Thickness : 1.50 mm minimum Application : Semi-conductor Part Material : A356 T6 Weight : 0.300 Kg Thickness : 1.60 mm minimum Application : Semi-conductor Part Material : A356 T6 Weight : 0.280 Kg Thickness : 1.50 mm minimum Application : Electronics Part
  • 16. Aluminum Alloy Material : A356 T6 Weight : 0.060 Kg Thickness : 1.50 mm minimum Application : Renewable Energy Material : A356 T6 Weight : 0.060 Kg Thickness : 2.00 mm minimum Application : Renewable Energy Material : A356 T6 Weight : 0.100 Kg Thickness : 2.00 mm minimum Application : Renewable Energy
  • 17. Production Facilities
  • 18. Surface Treatment Anodizing PhosphatingPowder Coating Pickling & Passivation Blackening Painting Zinc Coating Sand Blasting Chromate Conversion Turbo owns a variety of surface treatment methods and facilities. Tumble Blasting Mirror Polishing OutSourcedInHouse Electro Polishing
  • 19. Special Techniques Enable Turbo Cast to Be Competent with Those Difficulties at Wax Injection stage When Mfg the Parts with Inner-Sophisticated-Structures. Special Techniques Soluble Wax Simulation In House
  • 20. Special Techniques Special Techniques Enable Turbo Cast to Be Competent during Wax Pattern Development Without Tooling & with Those Difficulties at Shell Making stage When Mfg the Parts with Inner-Sophisticated-Structures. Ceramic Core Rapid Proto Typing Out Sourced
  • 21. U.T.M. Metallurgical Microscope Testing & Inspection Facilities Spectrometer (Spectro GmbH) Hardness Tester Impact Machine CMM (700X700X600)
  • 22. 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 Turn over in Million USD Inova Inovative Turbo Turnovers in the Last years 2001-02 $ 0.50 M 2002-03 $ 0.50 M 2003-04 $ 1.00 M 2004-05 $ 1.50 M 2005-06 $ 2.50 M 2006-07 $ 4.00 M 2007-08 $ 5.50 M 2008-09 $ 5.00 M 2009-10 $ 4.00 M 2010-11 $ 5.00 M 2011-12 $ 6.50 M 2012-13 $ 7.00 M 2013-14 $ 7.00 M 2014-15 $ 7.00 M 2015-16 $ 7.00 M
  • 23. Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel Others  Stainless Steel  Aluminum Alloys  Copper Alloys  Nickel Alloys 1.4308, 1.4408, 1.4581, CK3MCuN, CN7M, CH-20, CF3M, 17-4 PH, etc. A201, A206, A356, A357, A359, C355, C357, F357, L51, L92, L119, L169, etc. Aluminum Bronze, Tin Bronze, Phosphorus Bronze, etc. CW12MW, CZ-100, M35-1, CW6MC, CU5MCuC, N12MV, etc.  Cobalt Alloys Stellite-6, Stellite-12, etc.  Loy Alloy Steel 1.7744.5, etc.
  • 24. Industry Catered 25% 40% 5% 8% 12% 10% Aerospcae Defence Medical Electronics Nuclear Power Other Aerospace ElectronicsMedical Nuclear Power Defence Other
  • 25. AS 9100 Certificate ISO 9001 Certificate Quality Accreditation Certificates
  • 26. BEL, Chennai - 2015 KUN Aerospace - 2015 Customer Appreciation Letter
  • 27. Our Valued Customers
  • 28. Our Associate Group Companies Email :- info@inovacast.com Website :- www.inovacast.com Inova Cast Pvt. Ltd. Inovative Technocast Pvt. Ltd.
  • 29. Turbo Cast (India) Pvt. Ltd. Phone No. E-mail Website Address +91 - 2825 - 280301 / 280302 info@turbo-cast.com www.turbo-cast.com Survey No. 21, Village :- Biliyala, Rajkot - Gondal National Hightway, B/h Pan Agri Export, Rajkot - 360311,Gujarat, India
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