Optimization of Material Handling: A Case Study

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  󰁛󰁔󰁹󰁰󰁥 󰁴󰁥󰁸󰁴󰁝 󰁩 OPTIMIZATION OF MATERIAL HANDLING IN ROOF SHEET ASSEMBLY FOR RAILWAY COACHES A PROJECT REPORT  Submitted By ABINESH MARAN. T 20061401 VASANTHI. R 20061436 VENKATRAJ. N 20061438 VIGNESH. M 20061439 in partial fulfillment for the award of the degree of BACHELOR OF ENGINEERING in MANUFACTURING ENGINEERING DEPARTMENT OF MANUFACTURING ENGINEERING COLLEGE OF ENGINEERING, GUINDY ANNA UNIVERSITY CHENNAI::CHENNAI 600 025 MAY 2010  󰁛󰁔󰁹󰁰󰁥 󰁴󰁥󰁸󰁴󰁝 󰁩󰁩 ANNA UNIVERSITY CHENNAI::CHENNAI 600 025 BONAFIDE CERTIFICATE Certified that this project report on OPTIMIZATION OF MATERIAL HANDLING IN ROOF SHEET ASSEMBLY   FOR    RAILWAY COACHES  is the bonafide work of ABINESH MARAN. T 20061401 VASANTHI. R 20061436 VENKATRAJ. N 20061438 VIGNESH. M 20061439 who carried out the project work under my supervision. Dr.T.V.MOORTHY Dr. M. OMKUMAR PROFESSOR AND HEAD SENIOR LECTURER Department of Manufacturing Engg. Department of Manufacturing Engg.   College of Engineering, Guindy College of Engineering, Guindy Anna University Chennai Anna University Chennai Chennai – 600025 Chennai – 600025  󰁛󰁔󰁹󰁰󰁥 󰁴󰁥󰁸󰁴󰁝 󰁩󰁩󰁩 ABSTRACT Degree : Bachelor of Engineering  Branch : Manufacturing Engineering  Month and year of submission : May 2010  Course : MN483 Project Work Title of the project : Optimization of Material Handling in roof sheet assembly for Railway coaches  Name of the students : Abinesh Maran. T 20061401 Vasanthi. R 20061436 Venkatraj. N 20061438 Vignesh. M 20061439 Name and Designation of guide : Dr. M.Omkumar Senior Lecturer, Dept. Of Manufacturing Engineering, College Of Engineering, Guindy Anna University, Chennai Chennai – 600 025 The topic deliberated here mainly deals with the optimization of the production  process at the “Integral Coach Factory, Chennai”. The crux of the topic here is that the amount of material handled in the shop floor is generally 9 times more than that  󰁛󰁔󰁹󰁰󰁥 󰁴󰁥󰁸󰁴󰁝 󰁩󰁶 is actually used to produce the final product. Hence this project is aimed at reducing the work in progress inventory to the least. Also, to device a method to store the work in progress inventory (steel sheets). This project includes optimizing algorithms, facility planning for efficient production and systematic study on various storage techniques for steel sheets to finally zero in on the most economical way of storage not compromising on quality and safety, therefore helping the organization in increasing the productivity, reducing the cost and reducing scrap in the form of rust. Date: Place: Chennai ABINESH MARAN. T 20061401 VASANTHI. R 20061436 VENKATRAJ. N 20061438 VIGNESH. M 20061439
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