Maintenance Excellence Course Outline

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This 3-day Maintenance Management course is about MAINTENANCE EXCELLENCE, which is now the Best Way that the Maintenance Function should be managed; in accordance with the requirements of the marketplace and the environment. This means managing Maintenance with a Zero Downtime and High-Efficiency mentality, and it must be carried out with 100% quality in workmanship. Participants will be guided through the realities of machinery failures, their causes, and the right maintenance methodologies and procedures in conducting maintenance and repair activities. Equally important, the effects of Human Factor on the success or failure of maintenance activities are discussed. Also included is an introduction to the technology of the Computerized Maintenance Management System (CMMS), with a software given free to the participants. As a bonus, we included in this vital course an introduction to the concept of the latest, and the Best in Maintenance Management Practices -- PROACTIVE MAINTENANCE.
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  COURSE DESCRIPTION : This 3-day  Maintenance Management course is about MAINTENANCE EXCELLENCE,  which is now the Best Way that the Maintenance Functionshould be managed; in accordance with the requirements of the marketplace and theenvironment. This means managing Maintenance with a Zero Downtime and High-Efficiencymentality, and it must be carried out with 100% quality in workmanship. Participants will be guided through the realities of machinery failures, their causes, and theright maintenance methodologies and procedures in conducting maintenance and repairactivities. Equally important, the effects of Human Factor   on the success or failure ofmaintenance activities are discussed. Also included is an introduction to the technology of the Computerized Maintenance Management System (CMMS)  , with a software given free to the participants. As a bonus, we included in this vital course an introduction to the concept of the latest, andthe Best in Maintenance Management Practices -- PROACTIVE    MAINTENANCE. OBJECTIVE: After this course, participants will be able to: (1)   Develop a PreventiveMaintenance Program from scratch. (2)   Improve the existing Preventive MaintenanceProgram in their facilities. (3)   Effectively manage the recurring maintenance problems in theirfacilities. (4)   Prepare for advancement in Maintenance Management using the Computerized Maintenance Management System   (CMMS),  and the PROACTIVE MAINTENANCE. TRAINING METHODOLOGY:   (1)   Classroom lectures with powerpoint slides, videos, andanimations. (2)   Interactive exercises and  hands-on workshop  . (3)   Question and AnswerOpen Forum. WHY THIS COURSE...  Everything needs Maintenance. And without the Fundamentals ofMaintenance in place, you cannot improve your Operations, and of course, yourMaintenance programs. This vital course gives you the fundamentals, as well as, the latesttechnology and approaches to Maintenance Management. Thus, you will know what to do,where to start, and why you should care about it, along with the keys to success.   Mostimportant, you will increase the Energy Efficiency of your plant, enhance the safety ofpersonnel, cut your production costs, reduce your Greenhouse Gas Emissions, and helpmitigate Climate Change! WHO SHOULD ATTEND ...  Everyone involved in the Maintenance Functions and Activities.These include Maintenance Managers, Chief Engineers, Engineering Managers, EnergyManagers, Property Managers, Maintenance Engineers, Maintenance Heads andSupervisors, Maintenance Technicians, Purchasing Personnel, Sales Engineers ofMaintenance products, and everyone interested to learn the Best Maintenance Practices.   MAINTENANCEMAINTENANCEMAINTENANCEMAINTENANCE   EXCELLENCEEXCELLENCEEXCELLENCEEXCELLENCE   COURSECOURSECOURSECOURSE NEW PARADIGM OF MAINTENANCE MGT. COLUMNACOLUMNACOLUMNACOLUMNA  ENERGY ENERGY ENERGY ENERGY CONSULTINGCONSULTINGCONSULTINGCONSULTING Nuclear, Oil, Gas, Coal, Water, Renewables, Energy Efficiency, LEED Block 17, Lot 3, Pulangi St., Riverview Place, Brgy. De Las Alas, GMA, Cavite 4117Philippines. Mobile :  (+632) 0926-809-3337.   E-mail:   Lope.Columna@yahoo.com    MAINTENANCE EXCELLENCE   COURSE NEW PARADIGM OF MAINTENANCE MGT. DAY ONE: 1. INTRODUCTION TO MAINTENANCE MANAGEMENT - Why Maintenance Problems?- Maintenance Approaches Advantages/Disadvantages- Understanding Maintenance Terms and Definitions- Maintenance   Modern Concepts and Paradigm Shifts 2. MAINTENANCE MANAGEMENT FUNDAMENTALS - Maintainablility Considerations and SAFETY 3. IMPLEMENTING THE BASICS OF PREVENTIVEMAINTENANCE - Housekeeping and Equipment Cleanliness- Proper Fastening Procedures, Lubrication 4. LUBRICATION AND CONTAMINATION CONTROL 5. HOW TO DEVELOP A PREVENTIVE MAINTENANCEPROGRAM FROM SCRATCH DAY TWO: 1. UNDERSTANDING THE WORK ORDER SYSTEM 2. MAINTENANCE BENCHMARKS AND KPI - Overall Equipment Effectiveness (OEE) 3. FAILURE MANAGEMENT AND CONTROL - Understanding Built-in Obsolescence-   Patterns of Failures , FMEA, MTBF, MTTR- Potential Failures and the P-F Curve 4. CRITICAL PARTS & SYSTEMS MAINTENANCE 5. COPING WITH MACHINE MISALIGNMENT ANDUNBALANCE - SOFT FOOT  and Its Damaging Effects- Thermal Growth Alignment   Secrets 6. PROPER STORAGE OF EQUIPMENT,CONSUMABLES AND SPARE PARTS   DAY THREE: 1. MANAGING THE HUMAN FACTORS OFMAINTENANCE - Motivating Maintenance Workers - Using the SKILL/WILL Matrix  in Assigning Tasks- Coping with the “DIRTY DOZEN”  of Maintenance 2. USING THE COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEM (CMMS) 3. SHIFT FROM PREVENTIVE/PREDICTIVE TOPROACTIVE MAINTENANCE 4. WORKSHOP: FAILURE ROOT-CAUSE,EFFECTS, AND SOLUTIONS   ANALYSIS   - Using the CAUSE-MAPPING Technique - Using the Fishbone Diagram - Using the 5 - WHY Analysis   Contact: Engr. LOPE COLUMNA . Call/Text : (+632) 0926-809-3337   E-mail:   Lope.Columna@yahoo.com.   IN-HOUSE TRAINING AVAILABLE  . Website: http://columna-energy.blogspot.com   CCCCOLUMNAOLUMNAOLUMNAOLUMNA ENERGENERGENERGENERGY  Y  Y  Y CONSULTING Nuclear, Oil, Gas, Coal, Water, Renewables, Energy Efficiency, LEED
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